Process Details and Technical Highlights
The core of the custom two-piece rigid boxes lies in its two-piece structure – lid and base, opening and closing with elegance. We utilize high-precision die-cutting technology to ensure the dimensional tolerance between lid and base is within 0.2 mm, achieving a perfect fit. In the mounting process, we use 157 gsm or higher grade art paper or specialty paper as the face paper, combined with 3 mm high-density greyboard. An automatic glue applicator evenly coats environmentally friendly adhesive, and experienced craftsmen manually position and mount the layers. We also support hot stamping, embossing, UV coating, spot screen printing, and other surface finishing processes, resulting in three-dimensional patterns and vibrant colors that meet the demanding requirements of high-end brands.
Advantages: Sturdy structure, strong compression resistance; smooth opening and closing, excellent presentation; various artistic surface treatments available to enhance product value; inner linings can be made of EVA, foam, satin, etc., offering both shock protection and an aesthetic finish.
We understand that the three most critical factors in custom lid and base boxes are precise dimensions, consistent color, and on-time delivery. To this end, we have established a full-process quality control system – from sample approval to mass production, each batch is inspected for dimensional accuracy, and color difference checks are performed before shipment. Meanwhile, we are equipped with fully automatic lid and base box forming machines, and regular orders are delivered within 10–15 days.
With 12 years of deep experience in the fine rigid box field, having served hundreds of domestic and international brands, we look forward to working with you, so that every custom two-piece rigid box becomes a token of market appreciation for your product. You are welcome to send samples for prototyping, and we will provide free structural optimization suggestions.
| Product Item | Custom Two-Piece Rigid Boxes | Grey card board | From 600g to 1600g is normally used for packaging box | Accessories | Magnet, ribbon, EVA form, plastic tray, sponge, flowers, PVC/PET/PP window |
| Size | According to customers' specific requirements. | Art paper | 157g- 250g is normally used for paper box | Sample time | 7 days |
| Printing | CMYK 4 color offset printing, screen printing, Panton color, UV printing. | Fancy paper | 100g.120g.130g. different designs and styles | Packaging | Standard export carton or according to customers' requirements |
| Finishing | Foil-Stamping, Embossing, Glossy Lamination, Matt Lamination, UV Coating | Other paper | Corrugated paper, cloth-line paper, paper board, foil paper, recycled material | MOQ | 1000pcs |